Chemical Hose For Discharge
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Application
Chemical hoses for discharge are crucial in industries where the safe transfer of acids and chemicals with high concentrations, reaching up to 98%, is paramount. These hoses are specifically designed to withstand the corrosive nature of the substances they carry, ensuring the integrity of the transfer process while safeguarding the environment and personnel from potential hazards. Whether in industrial settings, chemical plants, or manufacturing facilities, these hoses provide a reliable means of transporting corrosive liquids with precision and safety, contributing to efficient operations and regulatory compliance.
Hose Structure
Tube: Crafted from transparent XLPE (crosslinked polyethylene), this inner layer ensures exceptional resistance to a wide array of chemicals. Its transparency allows for easy monitoring of fluid flow, enhancing operational control.
Reinforcement: The hose features reinforcement provided by high-tension textile fabric, which fortifies its strength and durability. Additionally, an anti-static copper wire is integrated to dissipate static electricity, reducing the risk of sparking and enhancing safety during operations.
Outer Rubber: The outer layer, available in green or other custom colors, is composed of EPDM (ethylene propylene diene monomer). This rubber material offers superior wear resistance, safeguarding the hose against abrasion and extending its service life. Moreover, it exhibits excellent ozone resistance, weather resilience, and aging resistance, ensuring long-term performance even in harsh environmental conditions.
Temperature Range
The chemical hose for discharge is designed to operate within a wide temperature range, offering versatility and reliability in various environmental conditions. Its temperature specifications typically range from −30∘C to +80∘C. This broad temperature tolerance ensures the hose remains functional and effective across a spectrum of operating temperatures, from freezing cold to moderate heat. Whether in extreme cold environments or under moderate temperatures, the hose maintains its structural integrity and chemical resistance, facilitating uninterrupted chemical transfer operations while adhering to safety standards and regulatory requirements.
Internal Dia- meter (inch) (mm) | Outer Dia- meter (inch) (mm) | Working Pressure (bar) (psi) | Burst Pressure (bar) (psi) | S Safety Coefficien | MBR (mm) | WT Weight (kg/m) | L LengthMax (m) | ||||
2 | 51 | 4.88 | 124 | 10 | 150 | 40 | 600 | 4 | 450 | 2.7 | 60 |
3/4 | 19 | 1.22 | 30 | 16 | 232 | 64 | 928 | 4 | 100 | 0.65 | 100 |
1 | 25 | 1.46 | 36 | 16 | 232 | 64 | 928 | 4 | 300 | 0.8 | 100 |
1-1/4 | 32 | 1.73 | 44 | 16 | 232 | 64 | 928 | 4 | 400 | 1.1 | 100 |
1-1/2 | 38 | 2.00 | 50 | 16 | 232 | 64 | 928 | 4 | 500 | 1.5 | 100 |
2 | 51 | 2.64 | 63 | 16 | 232 | 64 | 928 | 4 | 600 | 2.5 | 100 |
2-1/2 | 64 | 3.15 | 80 | 16 | 232 | 64 | 928 | 4 | 700 | 2.8 | 100 |
3 | 76 | 3.62 | 92 | 16 | 232 | 64 | 928 | 4 | 800 | 4.0 | 100 |
4 | 102 | 4.88 | 119 | 16 | 232 | 64 | 928 | 4 | 1100 | 7.1 | 100 |
5 | 127 | 5.90 | 144 | 16 | 232 | 64 | 928 | 4 | 1300 | 8.5 | 100 |
6 | 152 | 6.97 | 169 | 16 | 232 | 64 | 928 | 4 | 1600 | 10.7 | 100 |
Application
The chemical hose for discharge finds its primary application in the safe and efficient delivery of acids and chemicals with high concentrations, reaching up to 98%. This critical function is essential across a spectrum of industries, including chemical manufacturing, processing plants, pharmaceutical production, and industrial facilities.
In these environments, where the handling of concentrated acids and chemicals is routine, the chemical hose plays a pivotal role in ensuring the integrity of the transfer process. Its robust construction, comprising materials such as XLPE (crosslinked polyethylene) tube, reinforced textile fabric, and EPDM outer rubber, enables it to withstand the corrosive nature of the fluids it carries.
Hose Structure
The chemical hose for discharge is engineered with a robust structure to ensure the safe and efficient transfer of acids and chemicals with high concentrations, up to 98%. Its components include:
Tube: Constructed from transparent UHMWPE (Ultra-High Molecular Weight Polyethylene), the inner tube provides exceptional resistance to a wide range of corrosive chemicals. Its transparency facilitates easy monitoring of fluid flow, enhancing operational control and safety.
Reinforcement: The hose features reinforcement provided by high-tension textile fabric, which enhances its strength and durability. Additionally, an anti-static copper wire is integrated to dissipate static electricity, reducing the risk of sparking and enhancing safety during operations.
Cover: The outer cover, typically blue (with other colors available upon request), is composed of EPDM (Ethylene Propylene Diene Monomer). This EPDM cover offers superior wear resistance, protecting the hose against abrasion, while also providing excellent ozone resistance, weather resilience, and aging resistance. This ensures the longevity and reliability of the hose even in harsh environmental conditions.
Temperature Range
Internal Dia- meter (inch) (mm) | Outer Dia- meter (inch) (mm) | Working Pressure (bar) (psi) | Burst Pressure (bar) (psi) | S Safety Coefficien | MBR (mm) | WT Weight (kg/m) | L LengthMax (m) | Negative Pressure (Kpa) | ||||
3/4 | 19 | 1.28 | 30 | 16 | 232 | 64 | 928 | 4 | 100 | 0.65 | 100 | -90 |
1 | 25 | 1.46 | 36 | 16 | 232 | 64 | 928 | 4 | 300 | 0.8 | 100 | -90 |
1-1/4 | 32 | 1.73 | 44 | 16 | 232 | 64 | 928 | 4 | 400 | 1.1 | 100 | -90 |
1-1/2 | 38 | 2.00 | 50 | 16 | 232 | 64 | 928 | 4 | 500 | 1.5 | 100 | -90 |
2 | 51 | 2.64 | 63 | 16 | 232 | 64 | 928 | 4 | 600 | 2.5 | 100 | -90 |
2-1/2 | 64 | 3.15 | 80 | 16 | 232 | 64 | 928 | 4 | 700 | 2.8 | 100 | -90 |
3 | 76 | 3.62 | 92 | 16 | 232 | 64 | 928 | 4 | 800 | 4.0 | 100 | -90 |
4 | 102 | 4.88 | 119 | 16 | 232 | 64 | 928 | 4 | 1100 | 7.1 | 100 | -90 |
5 | 127 | 5.90 | 144 | 16 | 232 | 64 | 928 | 4 | 1300 | 8.5 | 100 | -90 |
6 | 152 | 6.97 | 169 | 16 | 232 | 64 | 928 | 4 | 1600 | 10.7 | 100 | -90 |